Monday, February 17, 2014

Studying decorative plaster and stone carving








Laying different brick patterns





Drawing and Drafting

Drawing and layout using string/ squares/ scribe:
Splitting the line: to find the center point of a line you use your compass. You put one end on the end of the line and the other end past the midpoint and make an arch. Then you do the same ting only on the other side of the line. Draw a line connecting to two intersecting points. Where that line intersects your original line is the midpoint.



slate laying and block laying


Description of laying brown stone block and slate

Slate Laying: when laying slate you must first lay out all of the slates before you put any of them in permanently. This is essential because most slates will need to be cut and fitted. When laying out and cutting the slate it is important to take into account to joints.
 
 
Block Laying:
When laying block it is important that it is straight. To assure that it is we use a string line. The way this works is you put one end of the string on each end of that wall this way when you are laying the stone you have something to reference, line the block up with the string.
 
 
 
Cutting stone and scribing block
When cutting stone you must use eye and ear protection, and wear a mask covering your mouth. There are different ways to cut stone. You can use a power tool, when cutting slate you can use a slate cutter, or you can use a hammer and pitch.
The cut of a stone dictates how you use it because you want the flat edges to go against another stone, and you want the uneven edges to face the outside. Most of the brownstones had only 1 uneven side, this side is what you will see when the wall is complete.
 
 
Before cutting a stone you must first evaluate the stone to make sure you are cutting off the side that is most useless. Then use a scribe to mark exactly where you want to cut. A scribe is a pointed edge that will scrape a visible line into a stone. Once the stone is marked and you have your safety equipment on you are ready to cut.
 
 
 


Mixing Mortarts and Ratios:


 

 

Mixing Mortars and Ratios:

Recommended use of mortar types m/n/s/o/:

Location
Building Segment
Recommended Mortar
Alternative Mortar
Exterior, above grade
Load-bearing walls
Non-load bearing walls
Parapet walls
N
O
N
Sor M
N or S
S
Exterior,
at or below grade
Foundation walls, retaining walls, manholes, sewers, pavements, walks and pations
S
M or N
Interior
Load-bearing walls
Non-load bearing walls
N
O
S or M
N
From ASTM C 270
 
 
Compressive strength: A compression failure in masonry made with weak mortars occurs as a tension failure in the bricks, as they seek to prevent the mortar from being pressed out of the joints. The expression is derived by assuming hydrostatic pressure in the mortar joints, which is the most unfavorable stress distribution with respect to tensile stresses in bricks. The expression is compared with the results of compression tests of masonry made with weak mortars.
 
Mixing mortars/ Addition of color:There are three primary ways to make mortar:
1.     Portland Cement, Hydrated Lime and Masonry Sand
2.     Masonry Cement and Masonry Sand
3.     Pre-mixed Mortar
In class we mixed lime with sand to create the mortar we used for the joints on out brownstone wall. We used a ratio of 3:1
When adding the color it is important to keep track of exactly how much you are adding so that when you make another batch of mortar the color matches exactly. Add the color to the mortar after it is mixed.
 
 
 
http://www.cement.org/masonry/images/space.gif